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Case Study
IIoT Case Study A
A
This IIoT Case Study belongs to CSI and a Japanese company that manufactures automotive parts in Thailand. Prior to IIoT installation, PLC data is handled and written.
on paper, but after this company Having decided to install the IIoT system with CSI, the change occurred. both converting PLC data into digital obtaining accurate information
Paperless operation and real-time traceability
Before installing IIoT
Operation Flow
1. PLC data will be stored in SD Card. Employees will bring data from SD Card to save into PC. 2. Working status of the device. The production is generated by the worker as a daily report by handwriting on paper.
Problem
1. Not getting the right information /Duplicate data: Why is that? Because of Data Lack (forgotten data) and data duplication, there is no correct data.
2. Can't see real-time data
3. It is difficult to keep track of productivity.
After installing IIoT
Operation Flow
1.PLC data will be saved automatically. to the server in real time
2. Generate daily reports automatically from data stored on server.
Merit
1.It can automatically obtain accurate data from PLC in real time.
2. Paperless Work occurs when creating Daily Reports automatically.
3. Can be traced back
In Future
1.Automatically analyze data and generate OEE reports to optimize device usage.
More efficiency, lower costs in
operation of the equipment and
Automatic notification of damage that requires maintenance
The person will Join
1.Approval application, project approval / disapproval decision)
1. Check the current operation flow : System design based on the current operation flow. Find out what kind of report you are creating and what data you are using to create that report.)
Japanese Factory Manager
Thai Factory Manager (Project Manager)
2. System Requirements : Will discuss and decide what kind of system to use and what the output result of the system will be.
3. Project Schedule Management : Manage the schedule for system implementation. Prepare the things you need for your work and coordinate your schedule with internal stakeholders.)
4. Contact with Machine Maker
IT Department
Support for current hardware and network environment
B
IIoT Case Study B
IIoT Case Study This is a power plant, of course, a company with a large job site. There are many utilities to manage. It is therefore difficult to determine who is in charge, when a device has been inspected for repair, has been damaged or requires repair. Where to take care But when factories are equipped with IoT
Manufacturing is like having a smart assistant.
Before installing IIoT
Operation Flow
1. Utilities will be examined Test and repair only when there is a problem. 2. History of inspection / repair
will be saved and managed on the document
(sheet of paper)
Problem
1. I don't know the cause of the problem where it happened. at what device And who is responsible for that point?
2. It cannot be checked regularly. 3. It takes a long time to handle the repair. because there is no preparation for falling liquid and no spare parts
After installing IIoT
Operation Flow
1. Able to scan the QR Code attached to each device for inspection/repair
2. Maintenance history will be saved automatically.
Merit
1. The status of each device is recorded. and display results automatically
2. Notifications will be sent both in time.
Regular checks and at the end of the period
Guarantee (expiry date)
3. In the event of an error or failure, it can be inferred from past situation
In Future
1. Able to analyze data experience To identify vulnerable devices, causes, environments, etc., and make them last longer.
The person will Join
Thai Factory Manager
Approval application, project approval / disapproval decision
Maintenance Manager (Project Manager)
1.System Requirements : Use the CSI system template. Check the customized part of the template.
2.Project Schedule Management : Manage the schedule for system implementation. Prepare the things you need for your work and coordinate your schedule with internal stakeholders.
1.List of equipment : List the equipment to register the current information in the database.
2.Project Schedule Management : Manage the schedule for system implementation. Prepare the things you need for your work and coordinate your schedule with internal stakeholders.
Maintenance Staff
1.Support for current hardware and network environment
2.Prepare a terminal to read and record the QR code.
IT Department
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